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Motion Control Sensors

What are Motion Control Sensors?

Motion sensors are also referred to as position sensors or rotary encoders; they are exclusively used for object detection, whether this object moves or how far from the nearby object. and sends back an electrical current to the detector that transforms it into a readable or understandable format for digital equipment. To have an accurate measure, motion sensors are typically used to ensure object movement, especially in angular mechanical position, which also ensures the operator makes sure of the movement of mechanical displacements. Rotary encoders are still necessary to let users regulate and automate the outputs such as velocity, frequency, position, and volume control. 

What are the Types of Motion Control Sensors?

  • Rotary encoders - Electromechanical sensors, also referred to as shaft encoders, track the position of a shaft or an axle and digitally transmit that information back. Numerous automation applications that call for exact shaft infinite rotation frequently use rotary encoders.
  • Linear transducers - are employed to quantify linear motion. They transform displacement into a proportional electrical signal that reflects the magnitude of the displacement. These sensors are frequently employed in harsh, arctic environments and in situations where accuracy is crucial.
  • Magnetic pickups - These are the potential sensors that observe the moving part’s velocity. The motion is allocated using a magnetic field, which stimulates an AC voltage that can be measured. These sensors are used as devices for speedometers or tachometers, which are the combinatorial component of motor and industrial devices.
  • A linear variable differential transformer (LVDT) - is employed to precisely calculate linear displacement. These motion controllers come in a variety of designs, each of which is intended to measure several targets. They feature various armatures, temperature ranges, built-in electronics, and stroke lengths. It may be simply customized to perform various sensing functions, making it suitable for a variety of applications in both industry and research.
  • Incremental Encoder - Incremental encoders generate a predetermined number of pulses each rotation to track the amount of linear or angular movement. The encoder starts at zero every time it is powered up, regardless of where the shaft is, so it measures the shaft to a certain reference point.
  • Absolute Encoder - Offer an exact digital value to be used with each angular position for every cycle, which lets them work conveniently for customized measurements of automated pointed variation. Although the system is regardless of power, absolute cipher may offer a precise position value while the encoder is fueled back up.

What are the applications of Motion Sontrol Sensors?

In industrial environments where the rotation of shafts or the motion of moving parts needs to be precisely regulated and measured to ensure the smooth running of production operations, motion sensors and the following types of sensors are immensely helpful. In the following industries, motion control feedback can be a crucial tool to prevent equipment failure:

  • Automation and control industry
  • Magnitude & Assessment
  • Automation and control system
  • Aerospace production
  • Computerization & Control
  • Assembly Lines
  • Extraction Machinery
  • Aquatic Technology

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RS0-532-317, Hengstler
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£ 357.40
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BMF 235K-PS-C-2A-SA95-S4-00,3, BALLUFF
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BDK 16.24K.0500-5-4, Baumer
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E6B2CWZ6C600PR2M, Omron
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MPS-160TSTP0, Sick
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ifm electronic
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MR0100, ifm electronic
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AD36/0013EF.0RSCB, Hengstler
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WDG58B-2500-ABN-G24-K3, Wachendorff
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8.KIH40.5442.0360, Kubler
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8.KIH40.5442.2048, Kubler
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3030AN, Honeywell
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926227, Solartron Metrology
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0527042, Hengstler
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RS0-532-314, Hengstler
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922937, Solartron Metrology
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RI58-D 5000ED.37KB, Hengstler
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PZ-67-S-075 0000X000X00, Gefran
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PZ-34-A-100 0000X000X00, Gefran
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PK-M-0150 0000X000X00, Gefran
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LT-M-0300-S 0000X000X00, Gefran
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GI333.M70R041, Baumer
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D8.D125.1000.RC11.1000, Kubler
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KIS40 Incremental Encoder Professional range of Kubler incremental encoders from the KIS40 series. The encoders have optical technology that has been designed for high-cost effectiveness. Resolutions of up to 2500 Pulses per revolutions available. The encoders are ideal for tight mounting spaces and small machines and appliances. Radial Cable Push-Pull or RS422 output circuit
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GI342.N707115000, Baumer

GI342.N707115000, Baumer

GI342 series hollow shaft Ø 58 encoders Carbon-fibre reinforced polyamide housing. Extended voltage supply range from 4.75 → 30 Vdc Universal output stage, compatible with Totem pole, NPN or PNP and RS422 or TTL line transmitter. Resolution up to 5000 pulses / turn. Output signals A; A/; B; B/; Zero pulse; Zero pulse/. Hollow shaft encoders for direct mounting onto the end of a motor shaft, bored hole Ø 12 mm H7. Clamping ring on flange, spring anti-rotation coupling supplied with the encoder. E-connection with 1 metre shielded cable. Application: robotics, metal or wood working, paper, textiles, packing machinery. Kubler Push pull interface with inverted signals Short circuit protection Age and temperature compensation
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D5.3501.A111.0000, Kubler

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RS0-532-317, Hengstler

RS0-532-317, Hengstler

RI58-D Hollow Shaft Low cost, high specification Short overall length Easy installation with shaft clamp Mounting plate available Radial Shaft Load (N) 180 Axial Shaft Load (N) 140 Body-Housing Material Aluminium Cable Length (m) 1.5 IP Rating (Housing) IP65 IP Rating (Shaft) IP64 Max. Speed (rpm) 6000 Moment of Inertia 35 gcm 2 (Approx) Operating Temp. Range (°C) -10 → +70 Pulse Frequency (kHz) 300 Mounting Clamping Shaft Output Signal Type RS-422 (5V units) Push-Pull (10 to 30V units) Short Circuit Protection Yes Torque (Ncm) 1 Weight (g) 170 Body Size (mm) 58 dia Shaft Dia. (mm) 12 Hengstler Radial cable termination Alarm, A, B, N output Encoders: OptoAsic technology for greater reliability Pulse shape: Square wave, 1:1 duty cycle
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BMF 235K-PS-C-2A-SA95-S4-00,3, BALLUFF

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BDK 16.24K.0500-5-4, Baumer

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MPS-160TSTP0, Sick

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MPS Series Magnetic Cylinder Sensors The MPS series of sensors are magnetic positioning sensors for use with pneumatic and hydraulic cylinders with T slot. These magnetic sensors are easy to set up due to the single button adjustable teach-in of the zero and final point they also offer drop in mounting from the top to ensure easy handling and installation. Typical applications of these magnetic sensors are testing, sorting qualification such as detection of good/bad parts, clamping, gripping via cylinder gripper for pick and place and packaging material tension feedback on stretch wrapping machine. Output signal: analogue, 4 - 20 mA current and 0 -10 V Resolution 0.05 mm, repeatability 0.1 mm, linearity 0.3 mm Sampling rate 1ms Drop-in mounting
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