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Motion Control Sensors

What are Motion Control Sensors?

Motion sensors are also referred to as position sensors or rotary encoders; they are exclusively used for object detection, whether this object moves or how far from the nearby object. and sends back an electrical current to the detector that transforms it into a readable or understandable format for digital equipment. To have an accurate measure, motion sensors are typically used to ensure object movement, especially in angular mechanical position, which also ensures the operator makes sure of the movement of mechanical displacements. Rotary encoders are still necessary to let users regulate and automate the outputs such as velocity, frequency, position, and volume control. 

What are the Types of Motion Control Sensors?

  • Rotary encoders - Electromechanical sensors, also referred to as shaft encoders, track the position of a shaft or an axle and digitally transmit that information back. Numerous automation applications that call for exact shaft infinite rotation frequently use rotary encoders.
  • Linear transducers - are employed to quantify linear motion. They transform displacement into a proportional electrical signal that reflects the magnitude of the displacement. These sensors are frequently employed in harsh, arctic environments and in situations where accuracy is crucial.
  • Magnetic pickups - These are the potential sensors that observe the moving part’s velocity. The motion is allocated using a magnetic field, which stimulates an AC voltage that can be measured. These sensors are used as devices for speedometers or tachometers, which are the combinatorial component of motor and industrial devices.
  • A linear variable differential transformer (LVDT) - is employed to precisely calculate linear displacement. These motion controllers come in a variety of designs, each of which is intended to measure several targets. They feature various armatures, temperature ranges, built-in electronics, and stroke lengths. It may be simply customized to perform various sensing functions, making it suitable for a variety of applications in both industry and research.
  • Incremental Encoder - Incremental encoders generate a predetermined number of pulses each rotation to track the amount of linear or angular movement. The encoder starts at zero every time it is powered up, regardless of where the shaft is, so it measures the shaft to a certain reference point.
  • Absolute Encoder - Offer an exact digital value to be used with each angular position for every cycle, which lets them work conveniently for customized measurements of automated pointed variation. Although the system is regardless of power, absolute cipher may offer a precise position value while the encoder is fueled back up.

What are the applications of Motion Sontrol Sensors?

In industrial environments where the rotation of shafts or the motion of moving parts needs to be precisely regulated and measured to ensure the smooth running of production operations, motion sensors and the following types of sensors are immensely helpful. In the following industries, motion control feedback can be a crucial tool to prevent equipment failure:

  • Automation and control industry
  • Magnitude & Assessment
  • Automation and control system
  • Aerospace production
  • Computerization & Control
  • Assembly Lines
  • Extraction Machinery
  • Aquatic Technology

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Allen Bradley
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842E-SIP1BA, Allen Bradley
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£ 1164.77
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842E-MIP5BA, Allen Bradley
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£ 1503.25
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GI333.M70R041, Baumer
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£ 384.00
Solartron Metrology
922937, Solartron Metrology
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£ 317.12
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E6B2CWZ6C600PR2M, Omron
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0541115, Hengstler
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AD36/0013EF.0RSCB, Hengstler
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£ 438.88
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BHG 16.25W.0360-B2-5, Baumer
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£ 850.00
TE Connectivity
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DPL12SHN24A21F2, TE Connectivity
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EVAL-CFTL-LVDT, Analog Devices
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AA747AHA-LB, Sensitec
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AD-ATM60-KA3PR, Sick
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RE115L20E502W6017, Vishay
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BTL6-E500-M0300-PF-S115, BALLUFF
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WDG40A1024ABNG24K2, Wachendorff
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AD36/1213EF.0RSCB, Hengstler
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842E-MIP7BA, Allen Bradley
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842E-SIP10BA, Allen Bradley
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40A360ABNG24K2, Wachendorff
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GI333.M70R013, Baumer
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GI333.M70R039, Baumer
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EC11B152040G, Alps Alpine
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XCC1514TS01Y, Telemecanique Sensors
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ATM60-PAH13X13, Sick
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GXMMW.0203P32, Baumer
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AFF755BHA-AD, Sensitec

AFF755BHA-AD, Sensitec

AFF755 MagnetoResistive Magnetic Field Sensors AFF775 low noise magnetic field sensors from Sensitec are based on the AMR (anisotropic magnetoresistive) effect and feature a Wheatstone bridge. It also includes an integrated flip coil for offset correction. AFF775 magnetic field sensors are ideal for detecting weak magnetic fields, including the Earth’s. Features and Benefits Extreme sensitivity Wide magnetic field strength range Low power consumption Low flip coil resistance Good signal to noise ratio Magnetoresistive Sensors, Sensitec
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GI356.170R031 (GI356.170C331), Baumer

GI356.170R031 (GI356.170C331), Baumer

Universal incremental coders Ø 58, type GI355 and GI356 The coder can be powered by a wide supply range of between 4.75 and 30 Vdc. Universal output stage, compatible with Totem pole, NPN or PNP and RS422 or TTL line transmitter. Resolution up to 10,000 pulses / turn. A, B, Top zero and complemented output signals Standard flange with 10 mm (GI355) axis or synchro flange with 6 mm (GI356) axis (See RS 481-7212 .) Front fixing by screws or bracket support (optional). Connection via supplied radial connector. Shielded cable connected to the connector available as an option. Small coders, efficient and robust. Application: robotics, metal or wood working, paper, textiles, packaging machinery, etc. Kubler Push pull interface with inverted signals Short circuit protection Age and temperature compensation
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GI342.N707115000, Baumer

GI342.N707115000, Baumer

GI342 series hollow shaft Ø 58 encoders Carbon-fibre reinforced polyamide housing. Extended voltage supply range from 4.75 → 30 Vdc Universal output stage, compatible with Totem pole, NPN or PNP and RS422 or TTL line transmitter. Resolution up to 5000 pulses / turn. Output signals A; A/; B; B/; Zero pulse; Zero pulse/. Hollow shaft encoders for direct mounting onto the end of a motor shaft, bored hole Ø 12 mm H7. Clamping ring on flange, spring anti-rotation coupling supplied with the encoder. E-connection with 1 metre shielded cable. Application: robotics, metal or wood working, paper, textiles, packing machinery. Kubler Push pull interface with inverted signals Short circuit protection Age and temperature compensation
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EM14C0D-E28-L016N, Bourns

EM14C0D-E28-L016N, Bourns

EM14 Series 14 mm Rotary Optical Encoder w/Switch EM14 series 14 mm rotary optical encoders with a compact package size, splashproof shaft seal, high rotational life cycle and HCMOS, CMOS and TTL compatability. These EM14 series rotary optical encoders are available with detent (stock number 789-9497 ) and standard push switch (stock numbers 691-7695 , 691-7692 , 691-7705 , 691-7709 , 691-7718 , 827 4997 and 827-5007 ) and have different shaft styles (please refer to datasheet for details). Typical applications for these EM14 rotary optical encoders are human/machine interface (HMI) applications. HCMOS, CMOS and TTL compatible High rotational cycle life Splashproof shaft seal Recommended for human/machine interface applications (HMI)
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GI333.M70R041, Baumer

GI333.M70R041, Baumer

Universal coders with hollow axis, Ø 58, type GI333 The coder can be powered by a wide supply range of between 4.75 and 30 Vdc. Universal output stage, compatible with Totem pole, NPN or PNP and RS422 or TTL line transmitter. Resolution up to 5000 pulses / turn. A, B, Top zero and complemented output signals. Hollow axis coders for direct mounting onto the end of a motor shaft, bored hole Ø 12 mm H7. Concentric tightening using ring, rotation locking using rod and stopper supplied with the coder. Anti-rotation spring available as a option. Connection via supplied radial connector. Shielded cable connected to the connector available as an option. Application: robotics, metal or wood working, paper, textiles, packaging machinery, etc. Operating voltage: 4.75 → 30 Vdc Consumption: 30 mA @ 24 Vdc. Frequency: 300 kHz max. Max. 300 kHz. Rotation speed: 10,000 rpm max. Moment of inertia: 1.45 x 10-6 kgm² Vibrations: IEC68 16 → 2000 Hz ≤100 m/s² Impact: IEC68 ≥1000 m/s² (4 ms) Universal output stage: Totem pole, NPN or PNP compatible if the coder is supplied at 10 → 30 Vdc, or Line transmitter compatible with TTL or RS422 if the coder is supplied at 5 Vdc High level ≥ U supply ‒ 2 V for I = 20 mA, Low level ≤ 0.5 V for I = 20 mA Operating temperature: -25° → 100 °C Relative humidity: 95% 95% Protection index: IP64 IP 64 Dimensions (mm) Ø 58, depth 51 mm Weight: 250 g Kubler Push pull interface with inverted signals Short circuit protection Age and temperature compensation
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922937, Solartron Metrology

922937, Solartron Metrology

Miniature dc Energised With built-in electronic oscillator and demodulator producing an dc output proportional to core position DFg series; have separate coil/electronic assemblies with a free core fitted with a polyacetal homopolymer bearing which can rub on the inside coil assembly to ease guiding requirements DG2.5; This has a non-rotating spring-loaded armature running in precision linear ball bearings Output Ripple Temp. Coefficients (°C) DFg1; Others Cable 3m PVC Screened Operating Temp. (°C) -20 to +80 Non-Linearity 0.3% Linear Variable Differential Transformers (LVDT) These devices comprise a movable nickel iron core and three coils - one for energisation and two for pick-up. They need to be driven by a sine wave to produce an output amplitude and phase directly proportional to the position of the core with respect to the pick-up coils. A phase sensitive detector is required to demodulate the output signal. The main advantages of LVDTs are; No wear problems as with potentiometers Infinite resolution, high accuracy and linearity No friction introduced into the measured system Available in ranges from ±1mm to ±50mm Note RS LVDT's datasheet Stock No. 232-4049 is available on request.
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E6B2CWZ6C600PR2M, Omron

E6B2CWZ6C600PR2M, Omron

General Purpose Incremental Encoders Incremental Encoders output a pulse string according to the rotational displacement of an axis. The number of rotations can be detected by counting the number of pulses. Improved reliability with reverse connection and load shortcircuit protection.. Moment of inertia: 1 ´ 10−6 kg·m 2 max.; 3 ´ 10−7 kg·m 2 max. at 600 P/R max External diameter E6A2: 25 mm External diameter E6B2: 40 mm External diameter E6C2: 50 mm External diameter E6C3: 50 mm External diameter E6FA: 60 mm Omron Incremental Rotary Encoders
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AD36/0013EF.0RSCB, Hengstler

AD36/0013EF.0RSCB, Hengstler

Motor Feedback AD36 - 8mm Shaft 13 or 17 bit resolution SSI Gray + Quadrature 1Vp-p Optical encoder with a true geared multiturn Operating temperature: -40 to 120°C PCB connector 12 pole radial 0,5m cable Hengstler Absolute Rotary Encoders
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E6C2-CWZ6C 2000P/R 2M, Omron

E6C2-CWZ6C 2000P/R 2M, Omron

The Omron E6C2-CWZ6C 2000P/R 2M is a incremental rotary encoder, has a rated supply voltage of 5 to 24 VDC,has a NPN output form, cable length is of 2 m. IP64 Drip-proof Construction Shaft Withstands Heavy Loads Protective Circuit for Output Shorting
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E6B2-CWZ6C 1000P/R 0.5M, Omron

E6B2-CWZ6C 1000P/R 0.5M, Omron

General Purpose Incremental Encoders Incremental Encoders output a pulse string according to the rotational displacement of an axis. The number of rotations can be detected by counting the number of pulses. Improved reliability with reverse connection and load shortcircuit protection.. Moment of inertia: 1 ´ 10−6 kg·m 2 max.; 3 ´ 10−7 kg·m 2 max. at 600 P/R max External diameter E6A2: 25 mm External diameter E6B2: 40 mm External diameter E6C2: 50 mm External diameter E6C3: 50 mm External diameter E6FA: 60 mm Omron Incremental Rotary Encoders
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MPS-160TSTP0, Sick

MPS-160TSTP0, Sick

MPS Series Magnetic Cylinder Sensors The MPS series of sensors are magnetic positioning sensors for use with pneumatic and hydraulic cylinders with T slot. These magnetic sensors are easy to set up due to the single button adjustable teach-in of the zero and final point they also offer drop in mounting from the top to ensure easy handling and installation. Typical applications of these magnetic sensors are testing, sorting qualification such as detection of good/bad parts, clamping, gripping via cylinder gripper for pick and place and packaging material tension feedback on stretch wrapping machine. Output signal: analogue, 4 - 20 mA current and 0 -10 V Resolution 0.05 mm, repeatability 0.1 mm, linearity 0.3 mm Sampling rate 1ms Drop-in mounting
New items
RI58-D 5000ED.37KB, Hengstler

RI58-D 5000ED.37KB, Hengstler

RI32 Miniature Low torque/high efficiency with ball bearings Radial Shaft Load (N) 30 Axial Shaft Load (N) 15 Body-Housing Material Plastic Cable Length (m) 1.5 Flange Material Aluminium IP Rating (Housing) IP50 IP Rating (Shaft) IP40 Max. Speed (rpm) 6000 Operating Temp. Range (°C) -10 → +60 Pulse Frequency (kHz) 200 Mounting Flange Output Signal Type Push-Pull Short Circuit Protection Yes Torque (Ncm) 0.05 Weight (g) 50 Body Size (mm) 30 dia Shaft Dia. (mm) 6 Note Mounting plate 260-3998 is only suitable for the Hollow Shaft type encoders such as 260-3948 , 291-4399 etc. Hengstler Radial cable termination Alarm, A, B, N output Encoders: OptoAsic technology for greater reliability Pulse shape: Square wave, 1:1 duty cycle
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